2K Injection

Double injection molding, also known as 2K injection, is a cutting-edge plastic injection process that revolutionizes the production of parts using two different materials. With our expertise in plastic injection molding, we have mastered the art of utilizing a single press and tool to create components with varied properties.
The versatility of double injection molding opens up endless possibilities. Imagine designing parts that exhibit two colors or even two distinct levels of hardness. This advanced technique allows us to seamlessly merge materials with different characteristics, resulting in highly functional and visually appealing products.
Our years of specialization in the field of plastic injection molding have propelled us to the forefront of double injection molding expertise. We understand the intricacies involved in achieving perfect material integration and impeccable design precision. By leveraging our knowledge and state-of-the-art equipment, we ensure that every component produced meets the highest industry standards.
Whether you require parts with contrasting colors for branding purposes or components with varying hardness levels for enhanced functionality, our double injection molding capabilities will surpass your expectations. Trust us to deliver top-quality products that combine aesthetics with performance, all thanks to the innovative 2K injection process.

The process of 2K injection molding, also known as two-shot injection molding or two-shot molding, is an advanced manufacturing technique that enables the production of intricate molded parts. This technique involves using two different materials and injecting them into a multi-cavity mold. By rearranging the provided information, I can generate a highly similar content while ensuring its based on the original text.

The 2K injection process involves a specialized machine that has the ability to perform two injections in a single cycle. In the first part of the cycle, a nozzle is used to inject plastic into a mold. The machine then automatically rotates, before another plastic injection is performed using a second nozzle. This unique process results in a finished product that is created using two different plastic materials - providing a range of benefits including improved strength and durability.

Protolabs Injection Molding

Color Injection Mold

Polymer Injection Molding

Polycarbonate Injection Molding

Injection Molding Mold

Precision Injection Molding

Plastic Parts Manufacturing

Custom Plastic Injection Molding

Plastic Pellets For Injection Molding

Insert Injection Molding

Plastic Injection Molding Manufacturer

Double Shot Injection Molding

2K Injection optimizes the co-polymerization of hard and soft materials for perfect integration into production and provides functional advantages to individual parts. Two-shot injection molding can be used in almost all industries for a variety of product designs. 2K Injection also allows for molding with clear plastics, colorful graphics and stylish finishes, enhancing customers' product functionality and market value.

 

Materials 
The quality of the material affects the quality of the part. Additionally, some surface finishes, wall thicknesses, and injection mold designs can only be achieved with certain injection molding materials.High-quality tooling provides well-constructed parts and reduces scrap waste. They are also durable and meet recommended standards for injection molded slides and lifters.

 

Die accuracy and tolerance
Molds should accurately capture the dimensions and design details of the part. In addition, it should be designed with high tolerances to ensure that the manufactured parts are standardized.

 

Project budget
Complex plastic injection mold designs such as two-shot molds cost more. If your budget is tight, we can adjust costly design aspects such as high tolerances and premium materials to fit your budget.

 

1. Quotation according to samples, drawings and specific requirements

2. Discuss mold material, cavity number, price, runner, payment, etc.

3. Signature Letter Approval of all projects

4. Product Design Check We check product design. If some positions are not perfect, or the mold cannot be made, we will send a report to the customer

5. Mold design We design the mold according to the confirmed product design and send it to the customer for confirmation

6. Mold After the mold design is confirmed, we start to make the mold

7. Mold processing Send reports to customers every week

8. Mold test Send trial sample and trial report to customer for confirmation

9. Modify the mold according to customer feedback

10. The balance settlement After the balance settlement, the customer approves the sample and mold quality

11. By sea or by air. Forwarding can be specified by you

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