Injection Tooling

Injection molding, which is also referred to as injection molding tooling, is a widely used manufacturing process for producing plastic components in large quantities. This method employs specialized molds or tools that are designed to shape and mold plastic materials into precise shapes or geometries. Typically made of metal, these molds consist of two halves that fit together to create a cavity matching the desired part's form. The process involves the melting of plastic material, which is then injected into the mold cavity. Within this cavity, the molten plastic material cools down and solidifies to produce the final part.

To ensure customer satisfaction, we create a 3D drawing based on their 2D drawing or sample for confirmation when placing an order. This will ensure accuracy and a highly similar finished product.

Different grades of mold materials include P20, S136, 2316, and H13. These materials are commonly used in the manufacturing industry for their specific properties and characteristics. P20 is a low-carbon, low-alloy steel that is commonly used for small to medium-sized molds. S136, on the other hand, is a high-quality stainless steel with excellent corrosion resistance and wear resistance, making it suitable for high-precision molds. 2316 is a pre-hardened stainless steel that offers good toughness and high dimensional stability, making it ideal for molds that require a high polish finish. Lastly, H13 is a tool steel that is known for its excellent combination of toughness, heat resistance, and wear resistance, making it suitable for high-temperature applications. These different grades of mold materials provide manufacturers with options to choose from based on their specific requirements and the intended application of the mold.

There are various methods of surface treatment available, including mirror polishing, polishing, and texture. These techniques are used to modify the appearance and texture of a surface. For instance, mirror polishing creates a highly reflective and smooth surface, while polishing creates a smooth and shiny finish. Texture treatment adds a unique pattern or grain to a surface, giving it an interesting and distinctive look. All of these techniques involve altering the surface of an object, resulting in different visual and tactile qualities.

Our heating system incorporates independent temperature control, providing a uniform heating temperature for enhanced product quality. With this reliable and stable design, we ensure consistent results.

5. Mold life: more than 1 million times

All inserts are interchangeable.

We have a wide variety of materials to choose from for our products including ABS, PC, PE, PMMA, POM, PP, PBT, PSU, PVC, PA6, and PA66+GF. Each material provides unique properties that can enhance the performance and durability of our products. Whether you're looking for strength, heat resistance, or chemical resistance, we have the material that will meet your specific needs. So, no matter what type of product you have in mind, we've got you covered with our comprehensive selection of materials.

7. Fast delivery time: 4-6 weeks

Plastic Injection Price

Husky Molding Systems

Injection Molding Startup Cost

Industrial Mould

 

Plastic Cup Mould

Molded Plastic Products

Thermoplastic Molding At Home

3d Printed Mold For Injection Molding

 

Thermoset Moulding

Plastik Injection Molding

Injection Molding Contract Manufacturing

Parting Line Molding

 

Molds used in injection tooling typically consist of molds made of high-strength steel or aluminum. The mold is designed to shape plastic material into the desired part and can be customized to produce parts with complex geometries and tight tolerances.

Injection tooling is capable of producing parts with high precision and accuracy. This is because molds can be designed with multiple cavities and complex shapes, allowing complex parts to be produced in a single cycle.

Injection tooling is capable of handling a wide variety of materials, including thermoplastics, elastomers, and silicone rubber. This makes it a versatile process that can be used in various industries such as automotive, medical and consumer goods.

Injection tooling is an efficient and effective manufacturing process for producing high-quality plastic parts with precise geometries and tight tolerances. Its ability to handle a wide range of materials and produce parts with high precision makes it a popular choice for industrial applications.

Injection tooling is widely used in various industries to manufacture high volume plastic parts. The process allows for high precision and repeatability, resulting in finished parts with excellent surface finish and dimensional stability. However, injection tools tend to be more complex and expensive than other types of tools due to the high temperatures and pressures required to process plastic materials.

Our customers come to us to make molds for car dashboard lenses and ask for optical polishing. Based on the MODA team's analysis of the lens 3D graphics design and the client's needs, we recommend that the client improve the product design. In order to achieve the level of optical polishing, the customer adopted our suggestion and made modifications. In the end, we made perfect T1 samples and our customers were very happy with them.

The finished surface should be flat, free of any bumps or dents, and free of structure so that the machine can polish the entire surface. The parting line solution of this product does not meet the polishing requirements. Look at the picture.
The red line is the parting line of the original 3D part design, indicating that the parting surface of the cavity is not a plane, which can only be done by manual optical polishing process, and cannot be polished by optical polishing machine. In this case, a perfect optical finish cannot be guaranteed. What do we do now? See "What We Did."

What we did: Solution 1 If there is no impact on assembly and functional quality, we recommend optical polishing only for red shaded surfaces. This allows us to make the red shaded part into a mold insert, which has a flat surface, so we can polish it with an optical polisher.

We recommend moving the parting line to the top so that the surface of the cavity is also flat and can be polished with an optical polisher.
Our customers prefer Solution 2. That's the one.

The S-shaped runner reflects our rich experience in transparent lens mold manufacturing. Make the molding debugging more smooth, avoid the injection molding in the gas marks, flow marks and other problems.

Mode flow analysis helps us and the customer understand how the product is shaped, avoiding some unpredictable situations and proving to some extent that the overall solution is feasible.

The mold works well in the injection molding machine, and the samples and products are perfect without deformation.

Hot Tags: injection tooling, China injection tooling manufacturers, suppliers, factory